Formax 7700 Series Modular Inserters
Formax 7700 Series Modular Inserters - FD 7700-Base13 Inserter Base w/5K Speed License, 8K Accumulator Speed License, Conveyor, Cabinet is backordered and will ship as soon as it is back in stock.
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Spec Sheet: View PDF File
User Manual: View PDF File
Product Specifications
| System Speed | 7,000 envelopes/hour |
| Accumulation Speed | 14,000 Sheets/hour |
| Document Feeder Capacity | Up to 2,000 sheets |
| Duty Cycle | Up to 300,000 pieces per month |
| Tower Feeder Sheet Size | Up to 16” L portrait feed (folding), 8.5” L landscape feed (no folding), Up to 8.5” W portrait feeding (folding), 12” W landscape feed (no folding) |
| High-Capacity Insert Feeder | Up to 250 sheets 20# (80gsm), Up to 1/4” (6mm) booklets |
| Envelope Feeder | Top-loading, up to 800 #10 envelopes or 500 10” x 13” flats (landscape) |
| Envelope Size | 3.9” - 10” H x 8.9” - 13” W* (99 - 254 x 226 - 330mm) |
| Max Set/Insert Thickness | Up to 80 sheets, up to 3/8” (10mm) |
| Max Sheet Thickness | Up to 200gsm |
| Code Reading | OMR, BCR, 2D Data Matrix, QR, barcodes on reverse of document |
| Voltage | 110V, 60Hz, 10Amp |
| Safety Certifications | UL, CE, FCC certified |
Product Description:
Features of Formax 7700 Series Modular Inserters
- Modular platform supports up to 11 feed stations, allowing systems to be configured for complex mailing applications
- Processes up to 7,000 envelopes per hour to meet high-volume production requirements
- Powerful folding system handles up to 8 sheets per set for multi-page statements and mailings
- Thick Set capability processes up to 80 sheets or 10 mm for flats and large document sets
- Advanced code reading supports OMR, BCR, 2D Data Matrix, and QR codes on either side of documents
- 22-inch full-color touchscreen provides intuitive job setup, monitoring, and repeatability
- High-capacity feeders and in-line conveyors reduce operator intervention and downtime
The Formax 7700 Series is designed for organizations that demand speed, flexibility, and absolute accuracy in high-volume mail processing. With production speeds of up to 7,000 envelopes per hour and an accumulation rate reaching 14,000 sheets per hour, the system maintains consistent throughput even on complex jobs. The Formax 7700 Series Modular Inserters are ideally suited for service bureaus, corporate mailrooms, financial institutions, and direct mail operations that require scalable configurations and dependable high-speed output. Its modular design and advanced automation make it a future-ready solution for organizations managing evolving mailing demands.
Its robust materials-handling architecture supports folding up to eight sheets per set, while the Thick Set upgrade enables processing of large flats up to 80 sheets or 10 mm thick. Landscape envelope processing, dual-side barcode reading, and intelligent code verification ensure mailing integrity for statements, direct mail, and sensitive correspondence. High-capacity feeders, long outfeed conveyors, and predictive job management features work together to deliver reliable, uninterrupted performance in demanding production environments.
Frequently Asked Questions
Q: Can the Formax 7700 Series handle complex multi-page mailings?
A: Yes, the Formax 7700 Series can fold up to 8 sheets per set and, with the Thick Set option, process flats up to 80 sheets or 10 mm thick.
Q: How flexible is the Formax 7700 Series if my mailing needs change?
A: The modular design supports up to 11 feed stations, allowing systems to be reconfigured or expanded as job complexity and volume increase.
Q: Does the Formax 7700 Series support barcode and integrity tracking?
A: Yes, it supports OMR, BCR, 2D Data Matrix, and QR code reading on either side of documents to help ensure mailing accuracy.
Q: What production volumes is the Formax 7700 Series designed for?
A: The system processes up to 7,000 envelopes per hour with a duty cycle of up to 300,000 pieces per month, supporting high-volume operations.
Q: Can operators reload feeders without stopping production?
A: Yes, high-capacity feeders and conveyors allow refilling on the fly, helping reduce downtime during long production runs.




